Chapter 1 – Biomaterials
3
Chapter 1
Biomaterials Biomaterials Biomaterials Biomaterials
Biomaterials are materials of natural or man-made origin that are used to direct
supplement, or replace the function of a living tissues of the human body. Use of
the biomaterials dates far back into ancient civilizations. Artificial eyes, ears, teeth,
and noses were found on Egyptian mummies, Chinese and Indians used waxes,
glue, and tissues in reconstructing missing or defective parts of body.
[1]
The
technological advances achieved over the centuries and particularly in recent
years in areas such as biotechnology, molecular and cell biology, tissue
engineering, materials science and other related fields, has resulted in significant
improvement of biomaterials.
[2]
Today many devices are used with these purposes, and over the years many
definitions have been proposed for the term biomaterial. For example, a
biomaterial can be simply defined as "a synthetic material used to replace part of a
living system or a vital function in intimate contact with the living tissue."
[3]
The
Clemson University Advisory Board for Biomaterials held that a biomaterial is a
"systemically and pharmacologically inert substance designed to plants or
incorporated into living systems"
[3]
. J. Black defines biomaterials as "non-living
materials used in medical devices intended to interact with biological systems"
[4]
or “materials of synthetic as well as of natural origin in contact with tissue, blood,
and biological fluids, and intended for use for prosthetic, diagnostic, therapeutic,
and storage applications without adversely affecting the living organism and its
Chapter 1 – Biomaterials
4
components”
[5]
. Still another definition of biomaterials is stated as “any substance
(other than drugs) or combination of substances, synthetic or natural in origin,
which can be used for any period of time, as a whole or as a part of a system
which treats, augment, or replace any tissue, organ, or function of the body”
[6]
.
According to these definitions, one must have a broad knowledge of various
disciplines and collaborate with people from a wide variety of specialized fields to
work out and develop successfully biomaterials for use in the medical field
[3]
.
The key feature of a biomaterial is the biocompatibility, i.e. the ability to establish
favourable interactions with living systems with which it comes into contact: this is
a fundamental requirement, linked to the need to improve or restore a particular
biological function, without interfering or interacting in a harmful way with the
body's physiological
[7]
.
The degree of biocompatibility of a material depends on many factors, including
the shape, structure and chemical composition, physical, mechanical and electrical
properties, as well as being influenced by the site's location in the body and the
type of application which is intended.
Last, but of basic importance in determining the biocompatibility of the material, we
must consider the surface properties, because the surface is the direct interface
with tissues and biological fluids and on it depends all the favourable or
unfavourable interactions that can be established with the body.
1.1. Classification of biomaterials
For biomaterials are possible several criteria of classification
[8]
:
• On the basis of the effects produced by material itself: i.e. if after implantation
in the body the materials undergo substantial chemical and / or physical
changes, they are called "biodegradable", otherwise if they keep their own
characteristics are classified as "biostable" .
• On the basis of body-material interactions: one can distinguish between
"biotoxic" materials, which induce a reaction of rejection by the biological tissue
due to unfavourable chemical interactions (as for example, some alloys
containing nickel or some steels with peculiar carbon content); "bioinert"
Chapter 1 – Biomaterials
5
materials, kind of stable materials that have little interaction with the
surrounding tissues and allow good coexistence between organism and
implant (like oxides of titanium or aluminium), and finally, the class more
interesting is represented by "bioactive" materials, which promote direct
biochemical interaction with biological tissue, which can grow on the surface of
the material by establishing a solid bond between prosthesis and natural tissue
(e.g. certain types of hydroxyapatite and bioglasses)
[7]
. Within the bioactive
materials it is possible to distinguish a subclass represented by
"bioabsorbable" materials, or materials that undergo a progressive degradation
in the body without toxic effects and are gradually replaced by the biological
tissue (some examples may be particular types of calcium phosphate and
porous hydroxyapatite).
• Based on the chemical nature: the materials are classified as:
- "Metal", suitable for the construction of structures capable of supporting
heavy loads without the risk of significant elastic and plastic deformation
but with a low degree of biocompatibility.
- "Polymer", consisting of molecules with high molecular weight
concatenated to form fibres, fabrics, film or viscous liquids (polyamides,
polyesters, polyacrylates, polycarbonates, etc ...).
- "Ceramic" or "bioceramic", organic compounds with wide variation of
composition, and structures that have the advantage of a high degree of
biocompatibility (eg hydroxyapatite, bioglasses and some types of
calcium phosphate).
- "Composite" materials that contain two or more phases of the
constituents (such as fiberglass and reinforced plastic). And, at last,
materials derived from biological sources, like cells and organic tissues
produced in vitro and then grafted into the body of the patient.
The classification based on the chemical nature is the most important and
interesting for a chemist, and then for that reason it deserves further consideration
in the frame of this thesis, with a more accurate description of the characteristics
of different classes of materials.
Chapter 1 – Biomaterials
6
1.1.1. Metallic materials
[3]
The metals are used as biomaterials for their excellent thermal and electrical
conductivity and the optimal mechanical properties. Since some electrons in
metals are independent, they can easily transfer an electrical charge and conduct
heat. The free moving electrons act as bond strength to hold together the positive
metal ions and this attraction is very strong, as evidenced by the close hanged
aggregation of atoms, that is the cause of the high specific weight and melting
point of metals. Since the metallic bond is essentially non-directional, the position
of metal ions within the binder electronic "cloud" can be changed without
destroying the crystalline structure, resulting in plastic deformation of the solid.
Several metals are used with passive functions for the replacement of hard tissues
of the body, such as total hip prostheses and knee joints, as aids for the healing of
bone fractures such as plates and screws, or as devices to support the spinal
column and dental implants, because of the excellent mechanical properties and
resistance to corrosion of these materials. Some metal alloys are used instead for
more active roles in devices such as vascular stents (mesh of cylindrical structures
that are introduced into the lumen of the artery in case of atherosclerotic disease
and they are expanded in the region of obstruction until their diameter is equal to
the original vessel), guide catheters, coils, bridges and dental devices or cochlear
implants.
The first metal alloy developed specifically for use in humans was " Vanadium
Steel " which was used to manufacture support for bone fractures as plates
(Sherman’s plates) and screws. However, many metals such as iron (Fe),
chromium (Cr), cobalt (Co), nickel (Ni), titanium (Ti), thallium (Ta), niobium (Nb),
molybdenum (Mo) and tungsten (W), used in alloys for the construction of
prostheses and implants, can be tolerated by the body only in small quantities.
Many times, even metallic elements naturally present in the body, such as iron,
essential for the functions of red blood cells, or cobalt involved in the synthesis of
vitamin B12, may be poorly tolerated in large quantities and develop toxic effects.
The biocompatibility of metal implants is a subject of fundamental importance,
since these materials in an “in vivo” environment may be subject to corrosion and
as a consequence may result (in addition to the weakening or disintegration of the
implant) in toxic effects on tissues and surrounding organs as a result of corrosion
products released in the biological system.
Chapter 1 – Biomaterials
7
To date, most metallic materials used in the biomedical field, for their mechanical
properties, stability and biocompatibility are: carbon stainless steel, CoCr alloys,
titanium alloys, TiNi alloys and some alloys for dental use made of silver, tin,
copper and zinc.
1.1.2. Polymeric materials
[8,9]
Synthetic polymeric materials have been widely used in medical disposable
supplies, prosthetic materials, dental materials, implants, dressings, extracorporeal
devices, encapsulants, polymeric drug delivery systems, tissue engineered
products, and orthodontics like those of metal and ceramics substituents. The
main advantages of the polymeric biomaterials compared to metal or ceramic
materials are the ease of manufacturability to produce various shapes (latex, film,
sheet, fibres, etc.), ease of secondary processability, reasonable cost, and
availability with desired mechanical and physical properties. The required
properties of polymeric biomaterials are similar to other biomaterials, that is,
biocompatibility, sterilizability, adequate mechanical and physical properties, and
manufacturability to obtain the desired forms.
The sterilization of polymers is an important aspect in the choice of these materials
for biomedical applications, because the polymers have lower thermal and
chemical stability compared to other materials such as ceramic and metal, and
therefore require special and more complex methods than conventional ones.
The sterilization techniques commonly used in the case of polymers are: dry
heating, autoclaving, high-energy radiation and gasses of ethylene oxide.
However, choices must be adequate, because may give rise to problems of
stability of the polymer.
In the dry heat sterilization, the temperature is variable between 160 and 190 ° C,
higher than the point of melting and softening of many linear polymers such as PE
and PMMA, and moreover, also polymers such as polyamides that have higher
melting temperatures may manifest problems of oxidation, whereby this technique
is applicable only to PTFE and silicone rubbers. Autoclaving requires more
moderate temperatures (125-130 ° C) as it uses high pressure, however, if the
polymer is subject to attack by water vapour, such as PVC, Polyacetals, LDPE and
polyamide, this technique can not be used. Chemical agents such as ethylene or
propylene oxide are the most widely used for sterilization, but it is necessary to
remove them effectively after the treatment, because they can cause toxicity in the
Chapter 1 – Biomaterials
8
body. Finally, the high-energy radiations have the problem to be ionizing and are
able to degrade the polymer by bond breaking, that may produce a decrease of
the molecular weight and mechanical properties. This tecnique requires to carry
out the treatment in oxygen-free atmosphere to avoid the oxidative degradation,
which can go on even after implantation of the prosthesis, causing premature
failure.
1.1.3. Ceramic materials
The ceramics are materials polycrystalline, refractory, usually made up of
inorganic compounds such as phosphates, silicates, metal oxides, carbides,
hydrides, sulphides and selenides; can contain oxides of metallic and non-metallic
elements, such as Al
2
O
3
, TiO
2
, MgO, SiO
2
and ZrO
2
, and ionic salts such as NaCl,
CsCl and ZnS. Some exceptions to the above include covalently bonded ceramics
such as diamond, graphitic like carbon structure and pyrolytic carbon. Mainly
special relevance is owned by Hydroxyapatite an Titanium dioxide that will be
object of studies exposed in this thesis work
[3]
.
Ceramics are used by humans for thousands of years to produce objects of
manufacture, but until a few decades ago their use was rather limited due to their
intrinsic fragility, susceptibility to cracks and microfracture and poor tensile and
impact strength. However, in the last century, innovative manufacturing techniques
have led to the use of ceramic materials as "high tech". The development and
discoveries in the field of materials science and bioengineering, have shown that
ceramics and their compounds can be used successfully to repair or replace
various parts of the body, particularly bone tissue. So, a category of materials was
born, and it was classified as “bioceramics”
[8]
.
Their relative inertness to body fluids, the high compressive strength and the
aesthetically pleasing appearance has led to the use of ceramics in dentistry.
Some carbides have found applications in implants especially for employments
that require interfacing with the blood such as heart valves. Thanks to their high
specific strength in the form of fibres and their biocompatibility, ceramic materials
have also been used as components of reinforced composite materials and
systems for applications like load tensors such as artificial tendons and ligaments.
Unlike metals and polymers, ceramics are difficult to plastic cut, due to the nature
of the predominantly ionic bonds. This feature makes ceramics non-ductile and
subject to frequent nicks or cracks because, instead of undergoing plastic
Chapter 1 – Biomaterials
9
deformation, this type of material tends to fracture as a result of cracks
appearance. In the crack region, in fact, is concentrated mechanical stress that
can be more superior than stress that the material undergoes in the intact areas
and this leads to a significant weakening of the product. However, if the ceramic is
fully intact, appears to be very durable even when subjected to tensile stress: for
example, glass fibres without defects have a tensile strength twice than high-
strength steel (~ 7 GPa)
[3,4]
.
Ceramics are generally very hard and therefore their hardness is determined in
relation to other ceramic materials, classified on a scale called Mohs scale, in
which the limits are represented by the diamond, with a hardness of 10, and talc
(Mg
3
Si
3
O
10
COH), with hardness 1. Other typical ceramic materials such as
alumina (Al
2
O
3
), quartz (SiO
2
) and fluoroapatite (Ca
5
P
3
O
12
F) are found at
intermediate values, respectively, 9, 8 and 5.
Other characteristics of ceramic materials, due to the type of chemical bond, are
the high melting temperatures and low conductivity of electricity and heat.
To be classified as bio-ceramic, a material must also satisfy some properties such
as non-toxic and non carcinogenic activity, should not give rise to allergic or
inflammatory processes, and must ensure a good biocompatibility and a
biofunctionality for its lifetime in the host body
[5]
.
For their promising characteristics currently a large number of ceramic-type
materials are in use or being studied for biomedical applications, and they are
rising as biomaterials. The cells of bone tissue well tolerate their presence and
produce less adverse effects (low impact on immuntary system, inflammatory
answer almost absent and so absence of fibrous capsule around non-self implant)
and moreover, in some cases, is stimulated the bone mineralization. The strength
of bond with bone and artificial implant for this kind of materials is more higher
than others, producing an increase in resistance of orthopaedic device and a
gradual substitution of its material with neo-formed bone tissue
[10]
.
The main problem in employment of these bioceramic materials is due to low
tensile strength respect to metals, and to and the difficulties of handling during
surgery.
Chapter 1 – Biomaterials
10
1.1.4. Composite materials
[3]
The composite materials are solid compounds that contain two or more
constituents in different phases over the atomic scale. The term "composite" is
generally reserved for those materials whose properties are significantly altered
compared to a homogeneous material. Therefore, a plastic reinforced with glass
fibres, as well as bone or cartilage are classified as composite materials, while
alloys can not be regarded as such. Foam can also meet the definition of
composite, in which one phase is represented by empty space. The natural
biological materials tend to be composite, such as bone, wood, dentin, cartilage,
skin and many other foamy tissues such as lung and spongy bone.
Composite materials offer a variety of advantages compared to homogeneous
materials that include the ability to control, if necessary, the properties of the
manufacts. Strong materials, rigid and lightweight, or flexible and resistant, can be
obtained combining the properly constituent phases.
In using these materials with great potential as biomaterials, along with
appropriate mechanical properties, should always be aware that each component
of the composite should be biocompatible. In addition, the interface between the
components must not undergo changes inside the body.
Some consolidated applications of composites as biomaterials are: dental filling,
bone cement reinforced with methylmethacrylate or high molecular weight poly
ethylene and orthopaedic implants with porous surfaces.
1.2. Applications
[11]
One of the main applications of biomaterials is to physically replace hard or soft
tissues that have become damage or destroyed through some pathological
process. Although the tissues and structure of body perform for an enhanced
period of time in most people, they do suffer from a variety of destructive
processes, including fracture, infection, and cancer that cause pain, disfigurement,
or loss of function.
Under these circumstances, it may be possible to remove the disease tissue and
replace it with some suitable synthetic materials.
Chapter 1 – Biomaterials
11
Fig.1.1. representative image of some of the many possible applications of biomaterials
in the human body (image freely available on the web)
Depending on the features of the tissue that they are substituting, different
materials can be used in different districts of the body, as is shown in Fig.1.1 and
listed below.
• Cardiovascular Applications (heart valves and arteries replaced by using
ceramics, metals and polymeric materials)
• Ophthalmic (intraocular lens made in polymeric materials to replace the
natural ones and heal disease like cataracts)
• Wound Healing (polymers like suture materials for soft tissue and metals in
form of plates, screws, nails, rods and wires and other devices for fracture
treatment of hard tissues)
• Dental Applications (teeth in their entirety and segment of teeth both can be
replaced and restored by ceramics, metallic and composites materials to
heal dental caries or dissolution due to demineralization)
Chapter 1 – Biomaterials
12
Fig.1.2. representation of biomaterial – bone interface
(image freely available on the web)
• Orthopaedic (polymeric, metallic and ceramics materials can both be
employed for realization of prosthesis of joints, very frequently used in case
of osteoarthritis and reumatiod arthritis, for the relief of pain and restoration
of mobility)
Certainly the most prominent application areas for biomaterials is for orthopaedic
and dental implant devices, and the bone substitution represent a significant share
of the world market.
1.2.1. Employment in bone substitution
Biomaterials for bone substitution are employed mainly as fillers, structural
substitutes or as coating for screws and similar devices
[12]
. The ultimate aim of
this kind of materials is to restore the structural integrity of the damaged bone. In
addition to in vivo performance, however, a material must also satisfy mechanical
properties, the practical manufacturing, reasonable cost, ability to be fabricated
and ease of surgical application
[13]
. The biomaterial scientist is
expected to develop implants of
optimum design that take fullest
advantages of the materials
available. But the design of that
kind of biomaterials is very
challenging, because the tissue
that they have to substitute is a
nanocomposite exceptionally
complex, characterized by
impressive mechanical and
biological features. Moreover,
the materials studied for this aim
are expected to endure our
body’s internal environment,
which can be very aggressive
[1]
. For example the pH of body fluids in various
tissues varies in the range from 1 to 9. During daily activities bone are subject, in
Chapter 1 – Biomaterials
13
normal condition, to a stress of approximately 4 MPa, rising higher levels during
load actions or jump, dependents on patient conditions and activities
[13]
.
A “perfect” biomaterial for bone substitution would have to meet surface and
structural compatibility: surface compatibility meaning the chemical, biological and
physical (including surface morphology) suitability of an implant to the host tissue.
Structural compatibility is the optimal adaptation to the mechanical behaviour of
the host tissues. Therefore it refers to the mechanical properties of the implant,
such as elastic and strength modulus, design and optimal load transmission at the
implant/tissue interface. Optimal interaction between biomaterials and host is
reached when both surface and structural compatibility are met
[14]
.
Today a large number of materials are available for bone tissue replacements:
metals (mainly Titanium, Steel and Gold), ceramics (Alumina, Titania, Bioglasses,
Carbon and Hydroxyapatite) and polymers (PE, PEB, PET, PTFE,…), but none of
them can, at the same time, match the extraordinary mechanical properties of the
natural bone and exhibit the surface compatibility and bone bonding capability
needed. The choice of a biomaterial is therefore a very complex process, also
because the success of the implant depends on many other factors such as
surgical techniques, health conditions and activities of the patient
[13]
.
1.3. The basic role of the surface
Limited in vivo functionality and longevity of an implant is a critical issue, resulting
either from the normal response to the implantation injury, tissue or bone/device
interface interaction or even to a lack of biocompatibility. A foreign body response,
based on non-specific protein adsorption, immune, and inflammatory cells occurs
under normal physiological conditions in order to protect the body from the foreign
object. Reactions of both the implant on the host bone/tissue and of the host on
the implantable device must be understood to avoid health complications to the
patient and/or device failure
[15]
.
A common characteristic of biomaterials is a time dependent, kinetic modification
of the implant surface that occurs upon implantation. Fig.1.3 and 1.4 summarize
the sequences of interactions which occur on the surface of a biomaterial as a
bond with bone is formed
[7]
.
Chapter 1 – Biomaterials
14
Fig.4. Schematic illustration of the sequential
reactions that take place after the
implantation of an biomaterial into a living
system. (from reference [3])
The first molecules that reach the surface are water ones. Water is known to
interact and bind very differently depending on the surface properties (see section
1.4). The properties of the surface water shell are an important factor influencing
proteins and other molecules that arrive
at little later
[16]
. These water-soluble
biomolecules also have hydration shell
and the interaction between them and
water surface layer influences the
fundamental kinetic processes at the
interface. The protein–surface interaction
is linked to the primary structure of
proteins, dependent to the aminoacidic
sequences. Bigger proteins interact more
with the surface of the materials, because
of their higher number of functional
groups, (aminoacidic residues). Charged
side chains, due to their hydrophilic
behaviour, are usually exposed to the
aqueous medium of biological fluids,
hence can much influence the interaction
with material surface
[16]
.
Fig.1.3. Schematization of the interfacial interaction occurring when a material is put in contact with
a living tissue (image freely available on the web).